ZF Group

ZF Group

Company Profile

Name of Company
ZF Friedrichshafen AG
Abbreviated Name
ZF Group
Headquarters Location
Friedrichshafen, Germany
Name of CEO/MD/President
Dr. Holger Klein
Industry Segment
Bus & Coach, Trailer, Truck & Van
Company Classification
Tier-1 Supplier, Commercial Vehicle Services
Products
ADAS & Safety Systems, Aerodynamics, AI, Digitalisation & Robotics, Axles & Suspensions, Body & Cab Components, Brakes & Braking Systems, Chassis Components, Connectivity, Electric Drive, Electrical Systems & Components, Emission Control Systems, Interior Components, Steering Systems, Transmissions, HVAC Systems, Hybrid Drive, Autonomous Vehicles
Services
Distribution & Aftermarket, Remanufacture & Recycling
Operational Regions
China, East Asia & Pacific, Europe & Central Asia, Latin America, Middle East & North Africa, North America, South Asia, Sub-Saharan Africa

Company Overview

Year Established
1915
Founder Name
Ferdinand von Zeppelin
Overview of Business Activities

ZF is a global technology company supplying advanced mobility products and systems for passenger cars, commercial vehicles and industrial technology. Its comprehensive product range is primarily aimed at vehicle manufacturers, mobility providers and start-up companies in the fields of transportation and mobility. ZF electrifies a wide range of vehicle types. With its products, the company contributes to reducing emissions, protecting the climate as well as enhancing safe mobility. Alongside the automotive sector – passenger cars and commercial vehicles – ZF also serves market segments such as construction and agricultural machinery, wind power, marine propulsion, rail drives and test systems.  

Mission / Vision Statement

ZF’s Commercial Vehicle Solutions (CVS) division is shaping the future of commercial transportation ecosystems. ZF’s CVS division makes commercial vehicles safer, smarter and sustainable to achieve the vision of zero accidents and zero emissions. With its comprehensive technology portfolio, ZF CVS offers tailored solutions for every step of an OEM and fleets’ transformation journey, helping solve complex problems while creating long-term value. ZF CVS’s unique capability to digitalize commercial vehicle systems solutions and enhance vehicle intelligence is paving the way towards the commercial vehicle of the future. ZF CVS unites ZF’s former Commercial Vehicle Technology and Commercial Vehicle Control Systems divisions, the latter being formed following ZF’s acquisition of WABCO in Spring 2020. 

Strategy

ZF wants to grow in the areas where the company is particularly strong and successfully positioned. Our approach is to develop technologies and platforms once and deploy them across different product segments. We benefit from the fact that no other supplier covers as many mobility areas as ZF. Our key to success is offering the broadest product and technology portfolio on the market as well as the ability not only to deliver products but also to integrate them into our customers' system landscapes and vehicle environment.

We have strengths across numerous technology fields. Over the next few years we will focus on advancing the following technology segments:

  • Chassis technologies for all vehicle segments, e.g. brake-by-wire, steer-by-wire

  • Driveline technologies including e-mobility technologies

  • Safety systems, including ADAS technologies

  • Software and digitalization

  • Digital and traditional service models and spare parts (aftermarket)

Sustainability Goals

Sustainability is an integral part of our ZF Group strategy which sets a target of complete climate neutrality by 2040. However, sustainability means far more to us than climate protection. In addition to climate and nature, we also focus on the dimensions of people and lasting values. As a globally active technology company, we also take on responsibility along the entire value chain – for our employees and locations, as well as throughout our supply chain and for our products. Thanks to intensive and focused investment in research and development, we promote the topic of sustainable mobility in general.

Key Developments

2022

ZF launched its new Commercial Vehicles Solutions division, creating the world's largest commercial vehicles supplier. The new division united ZF’s former Commercial Vehicle Technology and Commercial Vehicle Control Systems divisions, the latter of which was formed from ZF’s May 2020 acquisition of WABCO. ZF’s Commercial Vehicle Solutions division is supported by around 25,000 employees based across 61 locations in 28 countries.

2015

In 2015 ZF successfully integrated TRW into the group, creating the new ZF TRW division focusing on active and passive safety technology. The combined portfolio included ZF's powertrain and chassis technologies such as e-mobility solutions and electronics with the safety, steering, braking and autonomous driving technologies of TRW. The combination provided a powerful offering enabling the industry to develop key automated driving technologies while improving safety and fuel efficiency.

Performance Data

Name of company or division:
ZF Group
Key Financial Data
Turnover & Profit
Year: Turnover: % of Group Turnover: Operating Profit: Net Profit / Loss:
2024 EUR 41.4bn - EUR 1.5bn -
Capital Investment
Year: Amount:
2024 EUR 2.3bn
R&D Investment
Year: Amount:
2024 EUR 3.6bn
Operational Data (Units)
Sales
Year: Domestic: Overseas:
2024 8000000000 Units 33400000000 Units

Key People

Dr. Holger Klein
Name of Current CEO / President / MD
Dr. Holger Klein
Title
Chief Executive Officer of the ZF Group
Appointment Date
1st January 2023
Function

Chief Executive Officer of the ZF Group, Sales, Research & Development, System House Autonomous Mobility Systems & Aftermarket

Other Key People

Name of Key People Title Appointment Date
Prof. Dr. Peter Laier Member of the Board of Management of the ZF Group 1st January 2023

Key Manufacturing Facilities

Location
Europe & Central Asia
Segment
Bus & Coach, Truck & Van, Components, Commercial Vehicle Services, Trailer
Ownership
100%
Products

- Driveline systems and components

- Chassis systems and components

- Safety systems and components

- Braking systems and components

Location
China
Segment
Bus & Coach, Truck & Van, Components, Commercial Vehicle Services, Trailer
Ownership
100%
Products

- Driveline systems and components

- Chassis systems and components

- Safety systems and components

- Braking systems and components

Location
North America
Segment
Truck & Van, Commercial Vehicle Services, Components, Trailer
Ownership
100%
Products

- Driveline systems and components

- Chassis systems and components

- Safety systems and components

- Braking systems and components

Location
Latin America
Segment
Bus & Coach, Truck & Van, Commercial Vehicle Services
Ownership
100%
Products

- Chassis systems and components

- Driveline systems and components

Products

/media/6392/2024-06-27_ZF-GTD_8-2_ZF-eMobility-Platform.jpg
Product
ZF Electric Drive Platform
Latest Model
Second Generation Electric Drive Kit
Description

Providing all the key technologies commercial vehicle manufacturers need to electrify their vehicles, the product range now includes all-electric central drives, axle drives and eComponents. Suitable for light, medium and heavy-duty vehicles as well as trailers, the integrated, modular e-driveline systems enable quiet and emission-free operation.

CeTrax 2

CeTrax 2 is designed to seamlessly package within the space of the transmission of an ICE vehicle enabling manufacturers to offer ICE and electric powertrain in a single vehicle platform. The system integrates modular and in-house developed components which results in an innovative one-box solution enabling a light weight compact size, providing high power and torque with enhanced efficiency.

CeTrax 2: Delivers 210 kW continuous power and 8,720 Nm of peak output torque

CeTrax 2 dual: Delivers 380 kW continuous power and 24,700 Nm of peak output torque

AxTrax 2

The AxTrax 2 e-axle is designed to replace the engine, transmission and conventional axle to electrify a commercial vehicle. ZF’s modular platform approach integrates in-house developed components into an innovative axle-based one-box solution. Light weight and compact, it fits into the space of the conventional axle, while providing high power and torque at enhanced efficiency. Furthermore, the minimized space requirements enable OEMs to reimagine the design of CV platforms.

AxTrax 2: Delivers 210 kW continuous power and 26,000 Nm of peak output torque

AxTrax 2 dual: Delivers 380 kW continuous power and 54,800 Nm of peak output torque

AxTrax 2 LF

AxTrax 2 LF is ZF's latest addition to its in-house developed suite of e-drives specifically designed for city and intercity buses up to 29 tons. With a compact design, it can be installed into the same space as the previous low-floor e-axle, allowing for simple interchangeability with existing electric vehicle setups. The innovative solution comprises two stand-alone silicon carbide (SiC) inverters and an ECU, creating a comprehensive e-axle system for electric, hybrid, and trolley buses.

/media/4615/Picture2_3_2_748px.png
Product
TraXon
Component
Transmission
Latest Model
TraXon 2
Description

Launched in 2014, TraXon has redefined AMTs with its compact, robust design, boasting a 99.7% transmission efficiency and torque density of 12.83 Nm/kg. One of TraXon's key features is the ZF-Intarder, a wear-free auxiliary brake with up to 4,000 Nm/600 kW braking power/torque. This innovative component ensures smooth and efficient operation of the transmission system, particularly beneficial for heavy-duty vehicles such as long-haulage trucks, tractors, trailers and tippers.

TraXon's lightweight design allows for an additional payload of up to 100 kg, while its intelligent software ensures an optimized shifting strategy.

/media/4617/ZF_REN_EcoLife2-Bild03-bgWhite_2020-06-22_rgb.jpg
Product
EcoLife
Component
Transmission for city bus applications
Latest Model
EcoLife 2
Description

ZF’s next generation 6-speed automatic transmission is based on four decades of history in successful automatic transmission solutions for bus applications. Its weight-optimized and robust design delivers a smooth driving experience through fast, comfortable gearshifts. It features a new torsional damper and advanced software functions helping to provide quieter operation while improving overall fuel efficiency.

/media/4621/ZF_ADAS_GSR_FunctionsCollage_RGB_EDIT-(1).png
Product
GSR II ADAS suite
Latest Model
GSR II ADAS Suite
Description

Offering the CV industry’s broadest product portfolio supported by its see – think – act philosophy, ZF can support customers in fulfilling the requirements of the EU’s updated General Safety Regulation (GSR II). The set of advanced driver assistance systems (ADAS) designed for commercial vehicles, provides the required functionalities such as Moving-Off Information System, Blind Spot Information System and Reversing Information System to help protect pedestrians and bicyclists.

/media/5478/download-(8).jfif
Product
OnGuardMAX
Description

The latest iteration of OnGuardMAX combines upgraded radar and camera technologies with an enhanced image processing module to improve vehicle and driver safety. Building on the success of previous versions, the latest iteration of OnGuardMAX includes several new safety enhancements such as a Moving Off Information System (MOIS) feature, which monitors the area directly in front of the vehicle where objects or pedestrians may be hard to see from the cab’s high vantage point during initial movement. Other features, including Highway Assist and Traffic Jam Assist, allow the vehicle to automatically adjust its speed and maintain a safe distance, even in stop-and-go traffic. These improvements enhance both road safety and comfort for drivers.

/media/6393/ZF_CVS_OptiRide_SmartPneumaticActuator_ProductVisual_LongShot_Transparent_PRINT.jpg
Product
ECAS Optiride
Latest Model
ECAS 5 Optiride
Description

ZF’s electronically controlled air suspension solution helps to increase passenger and driver safety, enhancing vehicle stability through mitigation of excessive pitching and rolling, while also improving comfort through better ride quality and effortless entry and exit. A broad variety of value-adding functionalities enable bus, truck and coach fleets to bring their daily operations to a whole new level.

/media/6394/CMS1.png
Product
Collision Mitigation System (CMS) for City Buses
Description

ZF's CMS is the industry’s first OE-independent CMS solution specifically engineered for city buses operating in complex urban environments, serving the increasing safety demands of the public transport sector. The system can actively respond to vehicles, bicyclists and pedestrians in or entering the path of the vehicle to help avoid or mitigate impending collisions, while protecting unsecured bus passengers cascaded braking.

/media/6447/ZF_CVS_e-comp_Scroll_ProductVisual-front_314613.webp
Product
e-comp Scroll
Description

Designed as much for efficiency as it is for smooth operation, the e-comp Scroll is an oil-free, low-noise (circa 67dB(A) at the nominal operation point of 250 liters per minute) and minimal vibration air compression system for medium and heavy-duty hybrid, battery electric and fuel cell trucks, buses and coaches. Powered by an integrated electric motor, the e-comp Scroll efficiently compresses air up to 12.5 bar system pressure in a single stage and can run at variable speeds to meet application demand. Using the motion of interlocking scrolls to compress air, it fulfils diverse customer requirements. Operating oil-free, the e-comp Scroll eliminates oil leaks as well as oil disposal needs, reducing TCO and protecting the environment. The system also features an inverter and liquid cooling shell, which maintains the discharge temperature below 90°C (194°F).

Services

Service
SCALAR
Sector
Fleet management
Description

SCALAR is ZF’s next-generation fleet management solution that leverages breakthrough artificial intelligence (AI) to automate manual workflows, save time, and enhance business profitability. It’s designed to optimize planning, routing, dispatching, and other fleet-related operations for various scenarios, including transporting goods or people.

Whether it's for short-haul delivery, long-haul transport, on-demand mobility, or fixed routes, SCALAR streamlines fleet processes and provides real-time insights.

View Service
Service
ZF Bus Connect
Sector
Passenger transportation
Description

ZF Bus Connect monitors drivers and vehicles using on-board units, then combines, analyzes and displays this information to operators via one web-based portal. It can reduce maintenance costs by setting up automatic alerts for vehicle conditions and diagnostic error codes. It keeps drivers safe by tracking speeds and aggressive driving styles.

View Service
Service
Software Update Management System
Sector
Trailers
Description

ZF's Software Update Management System simplifies safe software updates for trailer manufacturers in line with legal requirements. ​

Thanks to ZF's extensive industry expertise, ZF offers a customer-focused system for trailer manufacturers enabling them to gain compliance with UN/ECE R156 requirements for safe software updates. As a leader in trailer technologies, ZF has already met the ISO 24089 standards for software update engineering, confirming its products comply with the R156 regulation standard.​​

To comply with UN/ECE R156, trailer manufacturers must maintain a certified Software Update Management System (SUMS). This requires a structured, well-documented process for managing software updates, along with regular audits and certification renewal every three years.​

Unlike previous regulations, R156 places full responsibility on OEMs, making an efficient compliance strategy essential. The main challenge is meeting strict requirements within the given timeframe. A​s a first step, our certification already covers a range of ZF trailer products, including the ZF SCALAR SUMS SaaS (Software as a Service). This assures trailer OEMs that ZF's products support their compliance with the regulatory requirements for managing software updates (SUMS) under UNECE R156. ​​Because we apply the same software engineering processes, project management techniques and strict documentation standards across the CVS division, additional trailer, truck and bus products can be added to the certification. ​